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We offer onsite quality QC check inspection services to baking ovens, gas stoves, furnaces and other cooking kitchen equipment. The inline check methods will be:
INSPECTION CHECKPOINTS | RESULTS | COMMENTS |
---|---|---|
A. Quantity check | OK | |
B. Shipping marks & packing | OK | |
C. Label, logos and colors | OK | |
D. Styles & measurements | N/A | |
E. Onsite safety and function tests | OK | |
F. Special requirements | OK | |
G. AQL workmanship (Visual defects) |
OK |
Below are some of the common types of pre-shipment inspection for ovens, furnace, stoves etc.:
A common checklist for quality onsite inspection for ovens:
ON-SITE CHECK LIST | COMMENTS | RESULT |
---|---|---|
Perform a Hi-pot test.-II According to UL2111 or EN60335-1: UL2111 - Less than 250v operated motors 0.5hp or less->1000V for 60S. - More than 250V operated motors or more than 0.5HP->1000+2Va for 60S EN60335-1 For less than 250V operated motors 1250/1750/3000V for60s according to the insulation (basic, supplementary, reinforced.) Take clear pictures for following information: AC/DC socket, Requested voltage and calibration label |
PASSED | |
Check the temperature at the minimum and maximum settings.-S1 Record the actual results |
PASSED | |
Check the power usage (ie.: wattage).-S2 | N/A | |
Perform an earth continuity test if applicable. -II The result of test should be <0.1ohm. |
PASSED | |
Perform a microwave radiation emission test.-II The result should be less than 5mw/cm2 at any point 5mm from microwave. |
PASSED | |
Perform a pull test for power cord-S1 pull on the cord for 25time in 1 minute. If the product has a net weight=1kg, use a force of 30N. If the product has a net weight 1kg>, =4kgs, use a force of 60N, If the product has a net weight >4kgs, use a force of 100N- The cord should not be displaced more than 2mm. Noted: Before starting the test, you should pull the cord several times to make sure that no rolled cord inside the product. |
PASSED | |
Test all detailed functions according the instruction manual of the item's box.-II | PASSED | |
Test the function of the turntray, if test model has a turntray.-II | FAILED | |
Check the design of product to see effect.-S1 If the door is open, the magnetron can't work. |
PASSED | |
Perform a life/endurance test for functions other than microwave.-S1 No overheating or other problem observed. |
PASSED | |
Perform an internal check.-S1 According to the BOM provided by client. a/ take all related picture to show each main component and prepare a list of them. b/ Check and show the quality of welding. c/ If the earth pin or any pin is not cinnected to wire; fail the test and put important remark. |
PASSED | |
Perform a stability test -S2 Perform the test on a surface inclined 10 degrees. please take clear picture to show that the product is in the most unfavourable position on the inclined plane. |
PASSED | |
Perform a fatigue test for door and all adjustable parts.-S2 20 movements |
FAILED |
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