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1. there are different inspection types for different production stages:
2. The on-site checking procedures for soft-line product inspections are as follows:
As an example, the quality inspection protocols would normally like this:
INSPECTION LIST | COMMENTS | RESULT |
---|---|---|
Fabric-weight check for knitting garment with cutting equipment (unit: grams per square meter). This must be Performed from three places on one sample or from the bulk fabric available. Mark whether the sample was ironed before the test-A result within +/-5% of the clients requirements is acceptable -3 pcs (Pcs) | PASSED | |
Fitting check on a model or a doll |
FAILED | |
Rub test to check the color fastness of the fabric (including the lining) and all the accessories(Labels must be rubbed for this test). Use a white cotton cloth to rub the material. Rub the item 10 times over a 10 cm distance with a force of 9N (1kg). Test 1 piece per color with both a dry and a wet cloth. |
PASSED | |
Zipper seam tension test-II • ZIP QUALITY - CHECK THE ZIPS FUNCTION WELL AND SMOOTHLY - MUST BE SMOOTH AND EASY TO USE, MUST NOT GET CAUGHT OR BREAK |
PASSED | |
Seaming strength test-Test the strength of the seams by hand. especially on sideseams ,armhole, pockets. strength test along seam to check stithes if broken. |
PASSED | |
Perform a carton drop test on the export cartons:10 times(1 corner 3 edges 6 faces)-3 cartons | PASSED | |
3M Adhesive test for all markings, printing and logos found-The printing, markings & logos easily peel off. For example: on surface of hardwares, heat transfer label, printing care label, etc. | FAILED | |
MAIN SEW-IN LABEL TO BE ATTACHED ON THE INSIDE NECK. | PASSED | |
Count and record the number of stitches per inch |
PASSED | |
1,Perform wrong size checking and assortment check on all inspected cartons-1,Check the size label on the garment & compare with the indicated on polybag and cartons. No size or color mistakes should be observed in the cartons. 2, when inspector conduct the measurement, they should select one sample/each size that meet specification. And keep them separately as “good dimension sample” 3, As check the workmanship, inspector should check the samples by size. and put all the sampls with same size together, then put the “good dimension sample” on the top to check. |
PASSED | |
*S*: Needle detecting test without metal button or decoration |
PASSED | |
Symmetric check- check if the sleeves, collar, shoulders , pocket design, etc. are symmetric- check if the garment twist and measure the difference if found | PASSED | |
FABRIC STRETCH (SEAMLESS ITEMS) - CHECK THE FABRIC HAS CORRECT STRETCH (ITEMS MUST BE STRETCHY. WE HAD SOME ITEMS RECENTLY FROM THE SUPPLIER THAT DID NOT STRETCH ENOUGH TO WEAR COMFORTABLY). |
PASSED | |
Barcode scanning Test-The sample size for each type of the barcode should be scanned as following:
- Barcode label on products - Barcode label per carton: |
PASSED | |
Zipper resistance test The zipper should be easy to closed and open (should pass resistance test) and should not block half way of the opening or closing -II |
PASSED | |
Smell check-check if there are any strong offensive odor-II | FAILED |
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