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1. there are different inspection types for different production stages:
2. The on-site checking procedures for soft-line product inspections are as follows:
As an example, the quality inspection protocols would normally like this:
INSPECTION LIST | COMMENTS | RESULT |
---|---|---|
Check how the garments are folded and show finished folded dimensions of the garment--Check once only | FAILED | |
Needle Damage check - Pull the seams by hand in toughly force and check if there is any needle holes caused by the needle machine - perform this test on all the seams -double check and take a pictures especially for” waistband, leg hem, pocket seam, front and back rise...” -If the needle damage holes were found, then the sample size increase to S4 record how many pcs with needle damage were found from the sample size S3 |
FAILED | |
Seaming strength test by hand in normal force | FAILED | |
Rub test/color fastness test for fabric: use white cotton cloth to rub the fabric. 10 time on a 10cm distance with a Normal force 1 piece per color to be checked with both dry and, wet fabric.-No color transfer greater than 4 on a grey scale (between the original white cloth and the colored one) for dry test No color | FAILED | |
Zipper test - pull through the rivets/zipper/ Velcro and snap it should be resistant-The zip should lock when it closed - The zip should not open from the middle - the stress should be focus on the bartack-20 pcs |
PASSED | |
symmetric check - check if the right/left leg, sleeves, pocket design are symmetric - check if the garment twist and measure the difference if found- | PASSED | |
Folded dimension of the garment | PASSED | |
How many stitches per inch | PASSED | |
Check the Care label content and symbols-1pc for each size each reference,the content match with the client’s requirement and fabric composition. | PASSED | |
Color shading check: 1. Takes 100% of the inspected pcs place it side by side as described on the attached picture and identify the different dye lots. 2. check for shading within the same garment “sleeves, front-back, up-bottom, collar, legs” -If different dye lot found rate the shading with grey scale (minimum 4/5 acceptable)-II | PASSED | |
Rub test for marking or printing: check the marking by rubbing lightly for 15s with fabric soaked with petroleum spirit, or 95% alcohol. | N/A | |
check the smell of product/filling is bad smell? | PASSED |
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