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The third party product quality QC check for fabric on-site preshipment FRI inspetions will usually us the 4 point system for fabric QC inspections (or 10 point stystem) to determine if the quality level, and will perform the onsite QC check inspections as follows:
G. 4 point system | ||||||||
Item No. | Defects description | 1/Location (M) |
2/Location (M) |
3/Location (M) |
4/Location (M) |
1pt defect Total pt. |
Total point | Penalty pt/100y2 |
---|---|---|---|---|---|---|---|---|
KJ2017 | Dirty stain | 2 | 60 | 15.08 | ||||
Broken yarn | 1 | 1 | ||||||
Broken hole | 13 | |||||||
KJ2030C | N/A | |||||||
Maximum Allowed | 25 |
An example checklist of fabric onsite quality QC inspections FYI.
CHECK LIST | COMMENTS | RESULT |
---|---|---|
D1. Fabric Width Client’s Usable Width: - excluding selvedges Less than the specification is not acceptable. |
Description: Usable width checking | PASSED |
D2.Fabric Length of Roll Measured fabric length by a counter meter which set up on the fabric inspection machine to compare with roll ticket and packing list. Tolerance: must be within -2% against roll ticket |
Refer to below MEASUREMENT TABLE - Actual Finding |
PASSED |
D3.Bowing and Skewing l Measure skewing / bowing by way of “drawing weft yarn” or “tearing” or their combining, depending on product characteristic. A= Variation of weft, B = Fabric overall width Please calculate A/B=? l Tolerance: - 2.5% of overall width for Y/D or Printing 3.0% of overall width for solid color |
A/B=0% | N/A |
D4.Color Shading Checking Within the Roll: D4.1 Color consistency check (in Width): Cut a swatch of about 20 cm along the width from the beginning, check if there is any color shading of side to side / side to center on the beginning /middle /ending area. Tolerance: Less than grey scale 4-5 is not accepted D4.2 Color consistency check (in length): Use above cut swatch, check 3 times per roll to see if there is any color shading of beginning to ending. Tolerance: Less than grey scale 4-5 is not accepted. |
FAILED | |
D5.Color Shading Checking Between Pieces to Pieces: Check color consistency between Pieces and Pieces (i.e. lot shading). Tolerance: Color shade difference between pieces to pieces less than grey scale 4-5 is not acceptable. |
PASSED | |
D6.Rub test / color fastness test: Use a white cotton cloth to rub the fabric. Rubbing shall be done on all the samples cut, with both a dry and a wet cloth. Expected result: l No color transfer worse than 4 on a grey scale (between the original white cloth and the colored one) for dry test l -No color transfer worse than 3-4 on a grey scale (between the original white cloth and the colored one) reference scale for wet test-must be as our technical sketches sent to you.- |
PASSED | |
D7. Fabric Width Splice: -The minimum splice length for all fabrics is 30 yards/27 meters or a maximum allowance is three splices per 100 linear yards/meters unless special requirement that stated in the booking. --------- |
PASSED |
3rd party preshipment products goods factory onsite inline final Random AQL PSI TPI FRI DUPRO third party on-site in-line pre-shipment QA check quality control assurance inspection in China India Vietnam Thailand Malaysia Bangladesh Taiwan.